Tracking the performance of the batteries and optimizing it to retain maximum efficiency is an integral part of testing. Adapting to rigid tools and generating credible results is immensely essential before delivering the product.
“Testing a product is a learning success” – Brian Marick
Batteries are the most important power source in all electronic devices. From cars to hand-held devices it acts like a heart without which the devices are as good as dead. Hence it is the principal responsibility to perform tests in different environments using credible tools till we achieve conclusive results. Batteries can be split into two different categories i.e. High voltage and low voltage. Let us understand the importance of battery emulators.
How low voltage batteries are tested using a battery emulator
A battery emulator is a technical device that serves several functions in tracking the performance of the battery.
By connecting it directly to the battery you can control the output voltage supplied to the battery and track the charging performance in different environmental conditions. You can mimic the real-time conditions by adjusting the channel voltage to alternate and direct current. The output results of the testing can be used to optimize to improve the efficiency which prolongs the life cycles of the battery.
How battery emulator helps in testing high voltage batteries in the automobile industry.
High voltage batteries undergo complex algorithms and testing methods to gauge the performance and efficiency of the battery.
Automobile batteries are high voltage and consist of several modules and each module is a fusion of hundreds of low voltage batteries. The power train of the automobile places an important role in utilizing the battery source and there are two different types of power trains available in the market which are electric and hybrid.
Hybrid and electric batteries are both tested in a similar fashion using the advanced battery emulator which replicates the charger unit and inputs the desired amount of voltage powering up the batteries.
Using DC power to control the power trains and test the performance is not credible and is subjected to inaccurate results. Hence using the emulator which is powered by AC and can be adjusted the voltage based on the input and capability of the battery. You can have complete control and observe the improbable events and performance of the battery in various environmental conditions.
The battery simulator has programmable voltage and current controls for resistance simulations. You can test and view hundreds of results for different battery designs and modules, which helps to improve the powertrain performance.
